Print in Place Hinge – PETG/ASA – Medium Strength 200 - LR Basics

Model Overview & Print Notes

This is my design of a fully functional, print-in-place hinge – especially created for the FFF process using PETG or ASA material. It is a medium-strength design with the series number 200. Two 80mm length hinges of this design will easily hold acrylic or wooden furniture doors. How to Print As this is a functional print, it requires a well-calibrated printer with well-made filaments , like Prusament PETG or ASA. I recommend that you first make some test prints on a small hinge to find the correct tolerance that works for your printer. The hinges with the tolerance T50 are successfully tested on a Prusa MK3S+, using Prusament PETG filament. I provide an example project LR2204-200-T50-050 Print.3mf for Prusa Slicer, with all required settings pre-made. If you need to create your own setup, here are the settings you have to adjust: Nozzle Size: only 0.4mm Layer Height: 0.2mm (or 0.1mm, not tested) Filament Materials: PETG or ASA Perimeters: 3 perimeters Prusa Slicer Profile: “0.2mm Quality” Extra settings: Disable “Fill Gaps” Enable “Avoid Crossing Perimeters” Do not print with PLA: This hinge will not be functional with PLA, this material is too brittle and deform or wear out over time. Dimensions and Tolerances The part number for all hinges has the following format: LR2204-200-T<tolerance>-<length>.3mf Tolerances Tolerance is a number between T10 and T90 indicating the adjustments from the “ideal” tolerances of the model. The number T50 is always the middle, which means zero adjustments.  Higher numbers indicate a more loose fit, while lower numbers indicate tighter fits. The actual meaning of the number to various dimensions depends on the model. For this model , each step adjusts the tolerances by 0.01mm. Please note: Different tolerances will also change the centre distance! Recommended Screw Sizes The hinge is designed for 3.5mm or 4mm wood screws with flat or round heads . A flat head with a diameter of 6-8mm is required to create the necessary pressure in order to fasten the hinge correctly to the underground. All screw holes have to be used to correctly fasten the hinge and prevent damage. Hinge Length The hinge length in the part number is the desired length of the hinge. The actual hinge is always equal to or shorter than this value. So, if you have space for an 80mm hinge, the LR2204-200-T50-080 model will surely fit into this space, but it may be up to 3mm shorter than this length. Center Distance / Closed Height Use this hinge for furniture doors and lids, they will work fine. The rotation axis centre is in the exact middle of the hinge at the specified “center distance”. In it's closed shape, the hinge has exactly twice the height of the centre distance. To attach the hinge for a door: Create a cavity, about 0.5-1mm less deep than the centre distance and about 23-24mm width and as long as the length of the hinge. The centre of the hinge has to be slightly over the edge of the side (0.2-1mm). Mirror the same cavity on the door. Alternatively, Make the cavity about 0.5-1mm less deep than the whole height of the hinge and add a radius to the side of the furniture, matching the radius of the hinge. Hinge Series Overview LR2204-150 Low Strength / Decorative LR2204-200 Medium Strength LR2204-300 High Strength Explore More from Meti·kumi Interested in my designs? Browse through my collection of 3D models: 👉 https://metikumi.com/3d-models/ Stay connected on social media for the latest updates and work-in-progress insights: 👉 https://metikumi.com Conclusion I hope you find this print useful. If you like it, please rate it and upload photos of your prints. Happy printing! 😄   All Dimensions Part Number Tolerance Desired Length Actual Length Center Distance LR2204-200-T45-020 45 20 17.87 7.00 LR2204-200-T45-025 45 25 21.51 7.00 LR2204-200-T45-030 45 30 28.79 7.00 LR2204-200-T45-035 45 35 32.43 7.00 LR2204-200-T45-040 45 40 39.71 7.00 LR2204-200-T45-050 45 50 46.99 7.00 LR2204-200-T45-060 45 60 57.91 7.00 LR2204-200-T45-080 45 80 79.75 7.00 LR2204-200-T45-100 45 100 97.95 7.00 LR2204-200-T45-120 45 120 119.79 7.00 LR2204-200-T45-160 45 160 159.83 7.00 LR2204-200-T45-200 45 200 199.87 7.00 LR2204-200-T50-020 50 20 18.27 7.00 LR2204-200-T50-025 50 25 22.01 7.00 LR2204-200-T50-030 50 30 29.49 7.00 LR2204-200-T50-035 50 35 33.23 7.00 LR2204-200-T50-040 50 40 36.97 7.00 LR2204-200-T50-050 50 50 48.19 7.00 LR2204-200-T50-060 50 60 59.41 7.00 LR2204-200-T50-080 50 80 78.11 7.00 LR2204-200-T50-100 50 100 96.81 7.00 LR2204-200-T50-120 50 120 119.25 7.00 LR2204-200-T50-160 50 160 156.65 7.00 LR2204-200-T50-200 50 200 197.79 7.00 LR2204-200-T55-020 55 20 18.67 7.20 LR2204-200-T55-025 55 25 22.51 7.20 LR2204-200-T55-030 55 30 26.35 7.20 LR2204-200-T55-035 55 35 34.03 7.20 LR2204-200-T55-040 55 40 37.87 7.20 LR2204-200-T55-050 55 50 49.39 7.20 LR2204-200-T55-060 55 60 57.07 7.20 LR2204-200-T55-080 55 80 76.27 7.20 LR2204-200-T55-100 55 100 99.31 7.20 LR2204-200-T55-120 55 120 118.51 7.20 LR2204-200-T55-160 55 160 156.91 7.20 LR2204-200-T55-200 55 200 199.15 7.20 LR2204-200-T60-020 60 20 19.07 7.20 LR2204-200-T60-025 60 25 23.01 7.20 LR2204-200-T60-030 60 30 26.95 7.20 LR2204-200-T60-035 60 35 34.83 7.20 LR2204-200-T60-040 60 40 38.77 7.20 LR2204-200-T60-050 60 50 46.65 7.20 LR2204-200-T60-060 60 60 58.47 7.20 LR2204-200-T60-080 60 80 78.17 7.20 LR2204-200-T60-100 60 100 97.87 7.20 LR2204-200-T60-120 60 120 117.57 7.20 LR2204-200-T60-160 60 160 156.97 7.20 LR2204-200-T60-200 60 200 196.37 7.20 LR2204-200-T65-020 65 20 19.47 7.20 LR2204-200-T65-025 65 25 23.51 7.20 LR2204-200-T65-030 65 30 27.55 7.20 LR2204-200-T65-035 65 35 31.59 7.20 LR2204-200-T65-040 65 40 39.67 7.20 LR2204-200-T65-050 65 50 47.75 7.20 LR2204-200-T65-060 65 60 59.87 7.20 LR2204-200-T65-080 65 80 76.03 7.20 LR2204-200-T65-100 65 100 96.23 7.20 LR2204-200-T65-120 65 120 116.43 7.20 LR2204-200-T65-160 65 160 156.83 7.20 LR2204-200-T65-200 65 200 197.23 7.20 LR2204-200-T70-020 70 20 19.87 7.20 LR2204-200-T70-025 70 25 24.01 7.20 LR2204-200-T70-030 70 30 28.15 7.20 LR2204-200-T70-035 70 35 32.29 7.20 LR2204-200-T70-040 70 40 36.43 7.20 LR2204-200-T70-050 70 50 48.85 7.20 LR2204-200-T70-060 70 60 57.13 7.20 LR2204-200-T70-080 70 80 77.83 7.20 LR2204-200-T70-100 70 100 98.53 7.20 LR2204-200-T70-120 70 120 119.23 7.20 LR2204-200-T70-160 70 160 156.49 7.20 LR2204-200-T70-200 70 200 197.89 7.20

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